Technical Strength

Engineering & Process Design Capabilities

With over 20 years of experience in the steel casting industry, BOPENG Steel has always regarded technological innovation as the driving force behind its development. By integrating advanced technologies such as 3D modeling, casting simulation, and finite element analysis, we have established a comprehensive digital engineering system that ensures superior quality throughout the entire manufacturing process.
For every casting project, dedicated process cards and work instructions are prepared to guarantee scientific process design, standardized operations, and full traceability of product quality.

3D Modeling

Based on customer drawings, technical specifications, and service conditions, our engineers develop accurate 3D models and create optimized casting process plans, providing a solid foundation for subsequent engineering analysis and production.

CAE Casting Simulation

BOPENG utilizes the advanced Huazhu CAE Casting Simulation System to simulate mold filling, solidification, and temperature distribution during the casting process.
Potential defects such as shrinkage cavities, porosity, and inclusions can be predicted and eliminated through optimization of gating and riser systems, ensuring superior internal quality and higher casting yield.

Finite Element Analysis (FEA)

To further verify and optimize process parameters, BOPENG applies SimCast finite element simulation software, developed by RWTH Aachen University in Germany.
Through temperature field, stress field, and solidification analysis, the reliability of casting process design is significantly enhanced, ensuring stable performance and excellent metallurgical properties for large and complex steel castings.

Casting Process Cards

Detailed casting process documents are prepared for every product, clearly defining specifications, process parameters, critical control points, and operational requirements. This standardized documentation ensures process consistency and quality traceability.

Work Instructions

Comprehensive work instructions are developed for each production stage, including molding, melting, pouring, heat treatment, finishing, and machining operations.
These documents provide clear operational standards and ensure that every process is carried out in accordance with established procedures.

Process Execution and Supervision

After the process documentation is released to the workshop, dedicated engineers and quality personnel conduct continuous monitoring and inspection throughout production.
Strict supervision ensures that all process requirements are properly implemented, guaranteeing that every casting meets customer specifications and international quality standards.

R&D Strength and Technological Innovation

Driven by continuous innovation, BOPENG Steel has been committed to advancing casting technologies and improving manufacturing capabilities for more than 20 years. Through sustained investment in research and development, we continuously enhance our design expertise, process technologies, and production efficiency for large-scale steel castings.

01

Provincial Engineering Technology Research Center
BOPENG has established the Henan Provincial Engineering Technology Research Center for Mining Equipment Castings, which serves as an important platform for technological innovation and process development.
The center focuses on the research and development of critical steel castings used in mining, cement, metallurgy, and heavy machinery industries, providing strong technical support for product upgrades and high-quality manufacturing.

02

Highly Experienced Technical Team
Our company is supported by a highly qualified engineering team composed of senior engineers, material specialists, casting process engineers, and mechanical designers.
The core members of the team have an average of more than 15 years of industry experience, and have successfully completed numerous challenging projects involving process development, structural optimization, and technical breakthroughs for large and complex steel castings.
Their extensive expertise enables BOPENG to provide customers with reliable and cost-effective engineering solutions.

03

Innovation Achievements
Through continuous technological advancement, BOPENG has obtained:
1. 4 Invention Patents
2. 30 Utility Model Patents
3. 4 Scientific and Technological Achievement Awards of Henan Province
Several proprietary technologies have filled technological gaps within the province and have significantly contributed to improving product performance, optimizing manufacturing processes, and increasing production efficiency.

04

Innovation Creates Value
With a strong commitment to technological progress and continuous improvement, BOPENG Steel strives to deliver higher-quality products, more efficient manufacturing processes, and greater value to customers worldwide.

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